Pvc Plaster Corners Beads Profile Production Machinery Line Drywall Pvc Plastic Corner Bead Making Machine
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Pvc Plaster Corners Beads Profile Production Machinery Line Drywall Pvc Plastic Corner Bead Making Machine

This PVC corner protector molding machine can produce four- or six-corner corner protectors. PVC powder, calcium powder, and additives are poured into a mixer. After 10 minutes, the material is automatically fed into a twin-screw extruder. The material is plasticized in the twin-screw extruder and then enters a four- or six-corner precision die. The extruder cools the material under vacuum for final shaping. Then the extruder punches and embosses the corner protector, which is then pulled by a crawler conveyor. Finally, a servo motor cuts the corner protector and automatically rewinds any remaining material. The final corner protector, with holes, ribs, or patterns, is ready for immediate packaging. The extruder operates at a speed of 8-15 meters per minute and can be operated by one operator.
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Application


Homedecoration: Protect ceiling corners and right-angle door and window frames from impacts;

Industrial Design: Protect corridor walls in hotels, hospitals, and schools from impacts;

Infrastructure: Protect corners of subway, tunnel, and airport pillars;

Furniture: Protect exposed corners of cabinets, wardrobes, and display cases;

Outdoors: Reinforce fence posts and billboard corners.

Product sizes


Height: 6mm, 8mm, 9mm, 10mm,12mm or as customized.

Thickness: 0.8-1.5mm

Length: 2.44M, 2.5M, 2.6M, 2.7M or as customized.


Machine description


This PVC corner protector extrusion equipment completes the entire production process from "powder" to "rigid small steel rails" in one go: the 55/65mm nitriding screw main unit plasticizes at high speed with a length-to-diameter ratio of 22:1; four-way die separation ensures that the flow error of each corner protector strip is less than 2%; the 4-meter stainless steel vacuum chamber uses two-stage spraying to instantly form profiles with dimensional stability of ±0.1mm; the crawler servo traction speed can be steplessly adjusted within the range of 8-15m/min; the online pneumatic punching pressure is 0.6MPa, and the hole spacing can be switched with one key, ranging from 50-150mm; the servo flying saw has high cutting precision, with a smooth end face without burrs, and an accuracy of ±1mm. The entire machine's frequency conversion power is only 45kW, while the energy consumption is as low as 220kWh/ton. The compact 15-meter layout can be arranged in an L-shape. Automatic heating is achieved by scanning the formula QR code. Color co-extrusion or embossing upgrades can be completed within 30 minutes. The quick-release vacuum chamber cover and Cr12 blade quick-change structure allow for tool-free maintenance. The corner protectors produced have built-in reinforcing ribs and anti-collision textures. They will not crack when dropped from a height of 1.5 meters at room temperature, and will not leave white marks when folded at -10℃. They truly achieve a high-speed, low-energy-consumption, and zero-failure operation experience through "integrated production and packaging".


Equipment Features:

High Capacity: This equipment utilizes advanced extrusion technology, resulting in high production efficiency. It can quickly and stably produce corner pieces of various sizes, meeting the needs of large-scale production.

Precise Dimension Control: Equipped with a precise dimension control system, this equipment ensures consistent dimensions for every corner piece, conforming to industry standards.

Durability: Manufactured with high-quality materials, this equipment boasts a robust and durable structure, ensuring long-term stable operation and minimizing malfunctions.

Intelligent Control System: This equipment employs an advanced PLC automated control system, achieving fully automated production, simplifying operation processes, and minimizing human error during production.

Energy Saving and Environmental Protection: This equipment features an energy-saving design, low energy consumption, high efficiency, and compliance with environmental standards. It reduces production costs while minimizing environmental impact.

Versatility: This equipment can easily adapt to different molds and production processes, producing PVC corner pieces of various sizes and shapes to meet diverse market demands.




Application Areas:


Architectural Decoration: PVC corner moldings are used for interior wall and ceiling decoration, providing a perfect finishing effect. They are widely used in various types of buildings, including residences, shops, and offices.

Home Decoration: Used for corner decoration in living rooms, bedrooms, kitchens, and other areas, enhancing the aesthetic value of interior design.

Office Decoration: Ideal for decorating office walls and corners, improving both aesthetics and protection against wear and tear.

Commercial Spaces: PVC corner moldings effectively enhance the overall decorative effect of commercial spaces, improving the customer experience.

Other Decorative Applications: PVC corner moldings are also used in the decoration of various commercial and entertainment venues, adding an overall atmosphere and design sense to the space.


After-sales Service:

Professional Installation and Commissioning: Professional installation and commissioning services ensure smooth operation of the equipment from the outset.

Operator Training: Comprehensive training helps operators quickly master equipment operation skills.

Warranty: One-year warranty and free maintenance service ensure long-term stable operation of the equipment.

Spare Parts Supply: Provision of commonly used spare parts ensures uninterrupted production.

Technical Support: Continuous technical support to solve any problems encountered during production and ensure smooth production processes.


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   sales@xinruisuji.com
  +86-532-87298686
  +86-18765282806
 
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