Plastic Mat Making Machine

The Plastic Mat Making Machine specializes in producing various types of plastic mats, including floor mats, door mats, and industrial mats. With high efficiency and flexibility, these machines cater to different production needs. Our technology ensures the production of durable and aesthetically pleasing mats. Based on the different finished product structures and usage scenarios, mainstream models on the market can be divided into the following five categories:

1. PVC Antislip Floor Mat Making Machine

Applicable Raw Materials: Soft PVC granules (containing plasticizer, CaCO₃, and stabilizer)

Product Specifications: Thickness 1.5–4 mm, Width 900–2000 mm. Surface finishes include diamond patterns, dots, and stripes.

Core Configurations:

Large aspect ratio, exhaust single screw (L/D 34–36), output 300–600 kg/h

Coat-hanger-style wide-width die head + three-roll calendering/embossing unit with online roller pattern change

Multi-stage cooling bracket + dual-station friction winder with automatic metering and edge trimming

Technical Highlights:

Low-temperature plasticization maintains vibrant colors; UV, acid, alkali, and mildew resistance; In-line non-woven or mesh covering for improved dimensional stability

Main Applications: Anti-slip floor mats for public spaces such as hotel entrances, shopping mall corridors, swimming pools, airports, and train stations

2. PVC Car Mat Making Machine

Applicable Materials: Highly filled PVC, PVC/ABS alloy, masterbatch

Product Specifications: Thickness 2–4 mm, Width 1,200–1,500 mm, Weight 1,800–3,000 g/m²; Single or dual-color options available

Core Configuration:

SJ120/30 single-screw extruder with melt pump and hydraulic screen changer, output 280–420 kg/h

Vacuum setting mold + cooling bracket ensures 3D contour accuracy

Rear-mounted vacuum forming/molding station enables direct 3D contouring of passenger and trunk mats

Technical Highlights:

In-line embossing, trimming, and punching all in one operation; can be integrated with 3D scanning data for customized tailoring for specific vehicles

Back-coated with hot-melt adhesive for enhanced adhesion to vehicle interior suede surfaces

Main Applications: 3D floor mats for passenger cars, commercial vehicles, high-speed trains, yachts, and other applications

3. PVC Coil Mat Making Machine

Applicable Raw Materials: High-polymerization PVC, foaming agent, filament molding masterbatch

Product Specifications: Coil mat, width 1220 mm, coil height 6–12 mm, density 350–550 g/m²

Core Configuration:

SJ90/30 or SJ120/30 single-screw extruders (1–2 sets), output 300–600 kg/h

Dedicated "spinning and water-spray cooling" unit to form continuous coils from the PVC melt

10 m hot air tunnel for coil shaping; post-installed adhesive/foaming or stapling device

Dual-station center rewinding with automatic cutting and rewinding

Technical Highlights:

Spinneret replacement allows switching between coarse, fine, and hollow yarns; pressure roller replacement enables conversion to S-mat and flat coil production

Multi-purpose machine reduces investment costs

Main Applications: Home doormats, car floor mats, elevator mats, and advertising logo mats

4. PVC S-Mat Making Machine

Applicable Materials: Soft PVC, 20–40% CaCO₃-filled

Product Specifications: Thickness 3–6 mm, Width 1,220 mm. Surface features a continuous S-shaped three-dimensional curve, combining scraping and decorative functions.

Core Configuration:

Single-screw or twin-screw co-extruder (SJ90 + SJ120), Output 300–600 kg/h

Dedicated S-curve forming rollers permanently maintain the three-dimensional structure after cooling and shaping.

Optional in-line coating (foam/spike/anti-slip latex) and surface UV varnishing.

Technical Highlights:

The S-curve increases the friction area, improving dust removal by 30%; dual-color co-extrusion is possible, resulting in richer color depth.

Main Applications: High-end hotel revolving doors, office building entrances, and shopping mall canopy dust removal systems.

5. TPR/TPE/TPV Car Mat Sheet Making Machine

Applicable Materials: TPR, SEBS-based TPE, TPV, hardness 60–90 A

Product Specifications: Sheet thickness 2–5 mm, width 1,200–2,000 mm, density 0.9–1.2 g/cm³, optional with foam layer

Core Configuration:

Low-temperature, high-efficiency single-screw extruder (L/D 30–33) with melt pump, output 200–350 kg/h

Three-roller oblique calendering + cooling and shaping, capable of in-line embossing to create anti-slip grooves or logos

Post-vacuum forming or high-pressure molding station allows for direct vacuum forming of 3D/5D floor mats

Technical Highlights:

No vulcanization required, environmentally friendly, odorless, and recyclable; finished product withstands temperatures of -40°C and flexes 50,000 times Crack-free

Main applications: high-end 3D car floor mats, high-speed rail/yacht anti-slip mats, baby crawling mats

Plastic mat machines are developing towards "multi-layer co-extrusion, in-line 3D molding, environmentally friendly, low-VOC, and one-machine-multiple-products":

--PVC models feature high fill, high output, and diverse patterns, catering to public spaces and the automotive aftermarket.

--TPR/TPE models emphasize environmental recyclability, low-temperature elasticity, and vacuum 3D one-piece molding, aiming to capture the high-end automotive OEM market.

When selecting a model, users should comprehensively consider the raw material characteristics (whether foaming is required), the finished product structure (roll/3D), environmental regulations (REACH, RoHS), and downstream lamination or vacuum molding processes. They should optimally configure the extrusion system, embossing/forming unit, and winding method to maximize investment returns and product added value.