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Raw material processing system: In view of the moisture absorption characteristics of PC material, the production line is equipped with a professional dehumidification and drying system to pre-treat the chemical particles in advance. With the precise loading system, it can stably and continuously supply raw materials to the extruder to ensure the continuity of production.
Extruder: Under high temperature and high pressure environment, the extruder fully melts and mixes PC and ABS raw materials with an efficient screw system. This process ensures that the two are evenly integrated and delivers high-quality and uniform melt for subsequent molding, which is a key link to ensure the quality of the sheet.
Mold: The special mold can accurately shape the molten material into a flat sheet and accurately control the width and thickness of the sheet. Thanks to the adjustable devices on both sides of the mold, even if the width is adjusted online, the size consistency can be maintained, laying the foundation for high-quality sheets.
Three-roll calender: Through the coordinated extrusion of three rollers, the thickness and surface finish of the sheet are further optimized. This equipment can not only eliminate bubbles inside the sheet, but also improve the surface flatness to ensure the overall uniformity of the sheet.
Laminating platform: The laminating platform can fit the decorative film tightly to the surface of the sheet, giving the sheet a rich and diverse appearance design, such as gorgeous colors, high-gloss texture, etc., expanding its application field and meeting the aesthetic and functional needs of different customers.
Cooling system: The cooling rack uses an air or water cooling system to gradually cool the extruded sheet. This can not only ensure the stability of the sheet size, avoid warping and deformation caused by excessive temperature difference, but also improve the physical properties of the sheet.
Traction and cutting equipment: The traction machine pulls the sheet at a constant speed to ensure that the sheet is evenly stressed on the production line to prevent deformation. The cutting machine that works closely with it can accurately cut the sheet into the required length. The edges of the cut sheet are neat and burr-free, meeting the requirements of various sizes.
Construction industry: PC sheets can be used for roof lighting, skylight construction, and highway noise barriers due to their excellent transparency and weather resistance, ensuring sufficient lighting while resisting bad weather. ABS sheets are often used for interior decorative panels, combining beauty and durability.
Automobile manufacturing: PC sheets can be used to manufacture headlight lenses, in-car display screen protective covers, etc., and their high light transmittance and impact resistance ensure driving safety. ABS sheets are commonly used in the production of instrument panels, door interiors, center consoles and other components due to their good processing performance and mechanical strength, improving the quality of the car.
Electronic and electrical field: PC sheets have excellent electrical insulation properties, making them an ideal material for electronic equipment housings and circuit board protective covers. ABS sheets are widely used in the manufacture of various home appliance housings and electronic accessories, such as TV frames, computer cases, printer components, etc., taking into account both appearance and function.
Safety protection products: Anti-riot masks, protective masks and other safety equipment made of PC sheets can effectively resist external impacts and provide reliable safety protection for workers; ABS sheets can be used to manufacture safety helmets, protective gloves, etc., which are tough and comfortable to wear.
ABS Board Making Machine List
No. | Machine List | Qty |
ABS Board Making Machine | ||
1 | Loader | 1 Set |
2 | Single Screw Extruder | 1 Set |
3 | Hydraulic Screen Changer | 1 Set |
4 | Mould | 1 Set |
5 | Calender Unit | 1 Set |
6 | Calender Roll Temperature Control Device | 1 Set |
7 | Cooling Unit | 1 Set |
8 | Haul Off | 1 Set |
9 | Fixed-Length Cutter | 1 Set |
10 | Stacker | 1 Set |
Auxiliary Machines | ||
11 | Crusher | 1 Set |
12 | Mixer | 1 Set |
13 | Chiller | 1 Set |
ABS Board sizes
Board Width:1000-2200mm,
Board Thickness:1-10mm,
Length:Customzied.
We could design the machine and mould according to your sizes.
FAQ
Q: What are the main differences between PC and ABS sheets?
A: PC sheets are known for their high transparency, excellent impact resistance and good temperature resistance, and are suitable for scenes with high requirements for light transmittance and strength; ABS sheets are excellent in toughness, easy processing, chemical stability, and relatively low cost, and are often used in the manufacture of products with high requirements for appearance and processing performance.
Q: What is the degree of automation of the production line? Can it meet the needs of large-scale production?
A: We can customize production lines with different levels of automation based on the size of customer orders and factory conditions. From automatic feeding of raw materials to automatic cutting and stacking of finished products, all links of the production line can be highly automated, which can efficiently and stably cope with large-scale production tasks while ensuring the consistency of product quality.
Q: Is the production line difficult to operate? Does it require professional technicians for maintenance?
A: This production line adopts a humanized design and is equipped with an intelligent control system. The operation interface is simple and intuitive, and ordinary workers can operate it proficiently after brief training. For equipment maintenance, we will provide detailed training courses so that customers' technicians can independently complete daily maintenance and basic troubleshooting. In addition, our after-sales team is always on call to provide customers with timely technical support and services.
Q: How to ensure that the plates produced by the production line meet specific quality standards, such as thickness tolerance, surface roughness, etc.?
A: The key components of the production line, such as molds, three-roll calenders, etc., are manufactured using high-precision processes and are equipped with advanced sensors and control systems. During the production process, the system monitors the various parameters of the plate in real time. Once a deviation is found, the operating parameters of the relevant equipment will be automatically adjusted to ensure that the thickness tolerance of the plate is controlled within a very small range and the surface roughness is kept within the specified standard, thereby stably producing high-quality plate products.
Raw material processing system: In view of the moisture absorption characteristics of PC material, the production line is equipped with a professional dehumidification and drying system to pre-treat the chemical particles in advance. With the precise loading system, it can stably and continuously supply raw materials to the extruder to ensure the continuity of production.
Extruder: Under high temperature and high pressure environment, the extruder fully melts and mixes PC and ABS raw materials with an efficient screw system. This process ensures that the two are evenly integrated and delivers high-quality and uniform melt for subsequent molding, which is a key link to ensure the quality of the sheet.
Mold: The special mold can accurately shape the molten material into a flat sheet and accurately control the width and thickness of the sheet. Thanks to the adjustable devices on both sides of the mold, even if the width is adjusted online, the size consistency can be maintained, laying the foundation for high-quality sheets.
Three-roll calender: Through the coordinated extrusion of three rollers, the thickness and surface finish of the sheet are further optimized. This equipment can not only eliminate bubbles inside the sheet, but also improve the surface flatness to ensure the overall uniformity of the sheet.
Laminating platform: The laminating platform can fit the decorative film tightly to the surface of the sheet, giving the sheet a rich and diverse appearance design, such as gorgeous colors, high-gloss texture, etc., expanding its application field and meeting the aesthetic and functional needs of different customers.
Cooling system: The cooling rack uses an air or water cooling system to gradually cool the extruded sheet. This can not only ensure the stability of the sheet size, avoid warping and deformation caused by excessive temperature difference, but also improve the physical properties of the sheet.
Traction and cutting equipment: The traction machine pulls the sheet at a constant speed to ensure that the sheet is evenly stressed on the production line to prevent deformation. The cutting machine that works closely with it can accurately cut the sheet into the required length. The edges of the cut sheet are neat and burr-free, meeting the requirements of various sizes.
Construction industry: PC sheets can be used for roof lighting, skylight construction, and highway noise barriers due to their excellent transparency and weather resistance, ensuring sufficient lighting while resisting bad weather. ABS sheets are often used for interior decorative panels, combining beauty and durability.
Automobile manufacturing: PC sheets can be used to manufacture headlight lenses, in-car display screen protective covers, etc., and their high light transmittance and impact resistance ensure driving safety. ABS sheets are commonly used in the production of instrument panels, door interiors, center consoles and other components due to their good processing performance and mechanical strength, improving the quality of the car.
Electronic and electrical field: PC sheets have excellent electrical insulation properties, making them an ideal material for electronic equipment housings and circuit board protective covers. ABS sheets are widely used in the manufacture of various home appliance housings and electronic accessories, such as TV frames, computer cases, printer components, etc., taking into account both appearance and function.
Safety protection products: Anti-riot masks, protective masks and other safety equipment made of PC sheets can effectively resist external impacts and provide reliable safety protection for workers; ABS sheets can be used to manufacture safety helmets, protective gloves, etc., which are tough and comfortable to wear.
ABS Board Making Machine List
No. | Machine List | Qty |
ABS Board Making Machine | ||
1 | Loader | 1 Set |
2 | Single Screw Extruder | 1 Set |
3 | Hydraulic Screen Changer | 1 Set |
4 | Mould | 1 Set |
5 | Calender Unit | 1 Set |
6 | Calender Roll Temperature Control Device | 1 Set |
7 | Cooling Unit | 1 Set |
8 | Haul Off | 1 Set |
9 | Fixed-Length Cutter | 1 Set |
10 | Stacker | 1 Set |
Auxiliary Machines | ||
11 | Crusher | 1 Set |
12 | Mixer | 1 Set |
13 | Chiller | 1 Set |
ABS Board sizes
Board Width:1000-2200mm,
Board Thickness:1-10mm,
Length:Customzied.
We could design the machine and mould according to your sizes.
FAQ
Q: What are the main differences between PC and ABS sheets?
A: PC sheets are known for their high transparency, excellent impact resistance and good temperature resistance, and are suitable for scenes with high requirements for light transmittance and strength; ABS sheets are excellent in toughness, easy processing, chemical stability, and relatively low cost, and are often used in the manufacture of products with high requirements for appearance and processing performance.
Q: What is the degree of automation of the production line? Can it meet the needs of large-scale production?
A: We can customize production lines with different levels of automation based on the size of customer orders and factory conditions. From automatic feeding of raw materials to automatic cutting and stacking of finished products, all links of the production line can be highly automated, which can efficiently and stably cope with large-scale production tasks while ensuring the consistency of product quality.
Q: Is the production line difficult to operate? Does it require professional technicians for maintenance?
A: This production line adopts a humanized design and is equipped with an intelligent control system. The operation interface is simple and intuitive, and ordinary workers can operate it proficiently after brief training. For equipment maintenance, we will provide detailed training courses so that customers' technicians can independently complete daily maintenance and basic troubleshooting. In addition, our after-sales team is always on call to provide customers with timely technical support and services.
Q: How to ensure that the plates produced by the production line meet specific quality standards, such as thickness tolerance, surface roughness, etc.?
A: The key components of the production line, such as molds, three-roll calenders, etc., are manufactured using high-precision processes and are equipped with advanced sensors and control systems. During the production process, the system monitors the various parameters of the plate in real time. Once a deviation is found, the operating parameters of the relevant equipment will be automatically adjusted to ensure that the thickness tolerance of the plate is controlled within a very small range and the surface roughness is kept within the specified standard, thereby stably producing high-quality plate products.
